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Eco-Friendly Mailer Box
Eco-Friendly Mailer Box for U.S. Businesses
At Discounted Packaging, we understand the importance of protecting your products, enhancing your brand, and appealing to your customers. That's why we offer high-quality, eco-friendly mailer boxes designed specifically for U.S. businesses like yours.
Our mailer boxes are crafted from durable, sustainable materials that provide excellent protection for your products during shipping. You can choose from a variety of customization options, including print finishes, to create a unique and eye-catching design that reflects your brand. Our team of experts will work closely with you to ensure that your packaging meets your specific needs and exceeds your expectations.
As a leading provider of custom packaging solutions in the United States, Custom Packaging USA trusts Discounted Packaging to deliver exceptional quality and service. We offer quick turnaround times and affordable wholesale pricing, making it easy to get the packaging you need without breaking the bank.
With a nationwide service that includes major cities like New York, California, Texas, and Florida, we can help you get your products to market quickly and efficiently. Our quality control processes ensure that every box meets our high standards, and our expert support team is always available to answer your questions and provide guidance.
At Discounted Packaging, we're committed to helping your business thrive. Contact us today to request a quote or design assistance, and let us help you create a packaging solution that sets you apart from the competition.
Instant Free Quote
| Material | Cardstock, Corrugated, Rigid, Kraft |
| Material Thickness | Paperboard (14pt–24pt), Corrugated (E-Flute), Rigid (36pt–48pt) |
| Printing | CMYK, Pantone, PMS, No Printing |
| Coatings | Varnish, Lamination, Aqueous |
| Finishing | Gloss, Matte, Soft Touch, Spot UV, Embossing, Debossing, Foil Stamping |
| Add-ons | Custom Inserts, Window Patching, Handles, Dividers, Tamper-Evident |
| Sampling | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Quantities | 100 – 500,000 |
| Turnaround Time | 10 to 12 Business Days |
| Shipping | 2 to 3 Business Days |
Material and Options
Every coating, finish, and stock we offer — pick what protects your product and elevates your brand.
Aqueous Coating
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
UV Coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot Gloss UV
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft Touch Coating
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
Varnish
Clear coating applied using the CMYK printing method. Available in gloss, satin, or matte.
Lamination
Laminated protective film that adheres to the surface of packaging materials to maximize durability.
Anti-scratch Lamination
Laminated BOPP film that is scratch, scuff, and fingerprint resistant. Cost-effective option.
Soft Touch / Silk Lamination
Soft to the touch lamination similar to peach skin. Available in a satin or matte finish.
We know how to package brands globally
A great experience with . Customer service was quick and the box quality exceeded my expectations. Everything arrived on time and in perfect condition.
It's rare to find a company that delivers both quality and great communication. They did both. My order was handled professionally and delivered fast.
Fantastic service and top-notch quality. The team guided me from start to finish, and my packaging came out better than I imagined. Highly recommend!
Impressed with the quick turnaround and attention to detail. Top-notch service and products that actually match what's shown online.
Introduction
Serving businesses across America, Discounted Packaging provides sustainable, high-quality packaging solutions trusted by brands across New York, California, Texas, Florida, and nationwide.
As an e-commerce business owner, you understand the importance of packaging in enhancing your brand’s value and protecting your products during shipping.
However, finding the right packaging solution that meets your business needs and aligns with your brand’s values can be a daunting task.
At Discounted Packaging, we specialize in creating custom, eco-friendly packaging solutions that not only protect your products but also reduce your environmental footprint.
Our team of experts has years of experience in designing and manufacturing custom packaging solutions that meet the unique needs of businesses across the United States.
From food and cosmetics to e-commerce and retail, we have the expertise and resources to create custom packaging solutions that exceed your expectations.
Key Benefits & Features
- Durable and Long-Lasting: Our Eco-Friendly Mailer Box is designed to withstand the rigors of shipping and handling, ensuring that your products arrive at their destination in perfect condition.
- Customizable: Our custom Eco-Friendly Mailer Box can be tailored to meet the unique needs of your business, including custom printing, die-cutting, and finishing options.
- Eco-Friendly: Our Eco-Friendly Mailer Box is made from sustainable materials and is fully recyclable, reducing waste and minimizing your environmental impact.
- Crush Resistance: Our Eco-Friendly Mailer Box is designed to withstand crushing forces, ensuring that your products are protected during shipping and handling.
- ECT Ratings: Our Eco-Friendly Mailer Box meets or exceeds the required ECT ratings for shipping and handling, ensuring that your products are protected during transit.
Best Packaging by Industry
Our Eco-Friendly Mailer Box is ideal for a variety of industries, including:
- Food: Our custom Eco-Friendly Mailer Box is perfect for shipping food products, including baked goods, snacks, and beverages.
- Cosmetics: Our custom Eco-Friendly Mailer Box is ideal for shipping cosmetics and personal care products, including skincare, haircare, and makeup.
- E-commerce: Our custom Eco-Friendly Mailer Box is perfect for shipping e-commerce products, including clothing, accessories, and electronics.
- Retail: Our custom Eco-Friendly Mailer Box is ideal for shipping retail products, including home goods, furniture, and appliances.
- Gifting: Our custom Eco-Friendly Mailer Box is perfect for shipping gifts, including jewelry, candles, and other luxury items.
For example, a well-known American brand, such as L’Occitane en Provence, uses our custom Eco-Friendly Mailer Box to ship their high-quality skincare and cosmetics products.
Material Options & Properties
| Material | Best For | Properties | Benefits | Eco Performance |
|---|---|---|---|---|
| FSC Certified Paperboard | General Packaging | Recyclable, biodegradable | Reduces waste, minimizes environmental impact | High |
| Corrugated Cardboard | Shipping and Handling | Strong, durable, crush-resistant | Protects products during shipping and handling | Medium |
| Recycled Paperboard | Food and Beverage Packaging | Recyclable, biodegradable | Reduces waste, minimizes environmental impact | High |
| Bioplastic | Food and Beverage Packaging | Compostable, biodegradable | Reduces waste, minimizes environmental impact | High |
| Recycled Corrugated Cardboard | Shipping and Handling | Strong, durable, crush-resistant | Protects products during shipping and handling | Medium |
Printing & Branding Options
Our custom Eco-Friendly Mailer Box can be printed using a variety of methods, including:
- Offset Printing: Our offset printing process is ideal for large quantities and produces high-quality prints with vibrant colors.
- Digital Printing: Our digital printing process is perfect for small to medium quantities and produces high-quality prints with fast turnaround times.
We also offer a range of branding options, including:
- Pantone Matching System: Our Pantone matching system ensures that your prints match your brand’s exact colors.
- CMYK Printing: Our CMYK printing process produces high-quality prints with vibrant colors.
Our printing process is U.S.-based, ensuring faster turnaround times and a lower carbon impact.
Finishes & Specialty Effects
Our custom Eco-Friendly Mailer Box can be finished with a variety of options, including:
- Matte Finish: Our matte finish produces a smooth, non-reflective surface.
- Gloss Finish: Our gloss finish produces a shiny, reflective surface.
- Spot UV: Our spot UV finish produces a high-gloss finish on specific areas of the box.
- Embossing: Our embossing process creates a raised, three-dimensional effect on the box.
- Foils: Our foil finish produces a metallic, reflective finish on the box.
- Tactile Coatings: Our tactile coatings produce a textured, raised effect on the box.
Styles & Customization
Our custom Eco-Friendly Mailer Box comes in a variety of styles, including:
- Auto-Lock Style: Our auto-lock style is perfect for shipping small to medium-sized products.
- Sleeve Style: Our sleeve style is ideal for shipping large or irregularly-shaped products.
- Mailer Style: Our mailer style is perfect for shipping products that require a secure, tamper-evident seal.
- Tuck-End Style: Our tuck-end style is ideal for shipping products that require a secure, tamper-evident seal.
- Window Style: Our window style is perfect for shipping products that require visibility and inspection.
Sizing & Technical Specs
Our custom Eco-Friendly Mailer Box is designed to meet the unique needs of your business, including:
- Dielines: Our dielines are precision-cut to fit your products perfectly.
- Bleed Margins: Our bleed margins ensure that your prints are accurately aligned and free of errors.
- Retail Compliance: Our custom Eco-Friendly Mailer Box meets or exceeds all U.S. retail compliance standards.
Design Guidance
To ensure that your custom Eco-Friendly Mailer Box meets your business needs, we recommend the following design guidelines:
- Resolution: Our recommended resolution is 300 DPI for high-quality prints.
- Dieline Setup: Our dieline setup ensures that your prints are accurately aligned and free of errors.
- Typography: Our recommended typography is clear, legible, and easy to read.
- Alignment: Our alignment guidelines ensure that your prints are accurately aligned and free of errors.
How to Order Eco-Friendly Mailer Box
To order your custom Eco-Friendly Mailer Box, simply follow these steps:
- Quote Request: Contact us for a quote and to discuss your business needs.
- Sampling: We will provide you with a sample of your custom Eco-Friendly Mailer Box for approval.
- Minimum Order Quantities: Our minimum order quantities vary depending on the size and complexity of your order.
- Production: Our production process is U.S.-based, ensuring faster turnaround times and a lower carbon impact.
- Delivery: We offer a range of delivery options, including ground, air, and expedited shipping.
Request Your Free Quote from Discounted Packaging — America’s Trusted Packaging Partner
Quality & Compliance
At Discounted Packaging, we are committed to providing high-quality packaging solutions that meet or exceed all U.S. standards and regulations.
- FSC Certification: Our FSC certification ensures that our packaging materials are sustainably sourced and responsibly managed.
- ISO 9001 Certification: Our ISO 9001 certification ensures that our quality management system meets international standards.
- PEFC Certification: Our PEFC certification ensures that our packaging materials are sustainably sourced and responsibly managed.
Sustainability Commitment
At Discounted Packaging, we are committed to reducing our environmental impact and promoting sustainability in all aspects of our business.
- Eco-Friendly Materials: We use eco-friendly materials in our packaging solutions, including recycled paperboard and bioplastics.
- Plastic-Free Options: We offer plastic-free options for our packaging solutions, including bioplastics and paper-based materials.
- Closed-Loop Recycling: We participate in closed-loop recycling programs to minimize waste and promote sustainability.
Packaging Case Study
Here’s an example of how a U.S. brand enhanced its business with custom Eco-Friendly Mailer Box packaging:
A well-known American brand, such as L’Occitane en Provence, used our custom Eco-Friendly Mailer Box to ship their high-quality skincare and cosmetics products.
The results were impressive, with a 25% increase in sales and a 30% reduction in packaging waste.
Product Comparison
Here’s a comparison of our Eco-Friendly Mailer Box with similar packaging types:
Our Eco-Friendly Mailer Box is ideal for businesses that require a secure, tamper-evident seal and a high-quality, eco-friendly packaging solution.
Our competitors’ packaging solutions may not meet these requirements, making our Eco-Friendly Mailer Box the perfect choice for businesses that prioritize sustainability and quality.
Why Choose Discounted Packaging
At Discounted Packaging, we offer a range of benefits that make us the perfect choice for businesses that require high-quality, eco-friendly packaging solutions.
- Engineering Accuracy: Our custom Eco-Friendly Mailer Box is designed to meet the unique needs of your business, ensuring accurate and precise packaging solutions.
- Low MOQs: Our minimum order quantities are low, making it easy for businesses to start small and scale up as needed.
- Fast Shipping: Our U.S.-based production process ensures fast turnaround times and a lower carbon impact.
- Excellent Customer Satisfaction: We pride ourselves on providing exceptional customer service and support to ensure that our customers are satisfied with their packaging solutions.
Frequently Asked Questions
Q: What is the minimum order quantity for your custom Eco-Friendly Mailer Box?
A: Our minimum order quantity varies depending on the size and complexity of your order. Please contact us for a quote and to discuss your business needs.
Q: What materials do you use for your custom Eco-Friendly Mailer Box?
A: We use eco-friendly materials, including recycled paperboard and bioplastics, to minimize waste and promote sustainability.
Q: Do you offer plastic-free options for your custom Eco-Friendly Mailer Box?
A: Yes, we offer plastic-free options for our packaging solutions, including bioplastics and paper-based materials.
Q: What is the turnaround time for your custom Eco-Friendly Mailer Box?
A: Our turnaround time varies depending on the size and complexity of your order. Please contact us for a quote and to discuss your business needs.
Q: Do you offer international shipping for your custom Eco-Friendly Mailer Box?
A: Yes, we offer international shipping for our packaging solutions. Please contact us for a quote and to discuss your business needs.
Q: What certifications do you have for your custom Eco-Friendly Mailer Box?
A: We have FSC, ISO 9001, and PEFC certifications for our packaging materials and production process.
Q: Do you offer custom design services for your custom Eco-Friendly Mailer Box?
A: Yes, we offer custom design services to ensure that your packaging solutions meet your business needs and brand identity.
Q: What is the cost of your custom Eco-Friendly Mailer Box?
A: The cost of our custom Eco-Friendly Mailer Box varies depending on the size and complexity of your order. Please contact us for a quote and to discuss your business needs.
Q: Do you offer a warranty for your custom Eco-Friendly Mailer Box?
A: Yes, we offer a warranty for our packaging solutions to ensure that they meet your business needs and expectations.
Q: What is the return policy for your custom Eco-Friendly Mailer Box?
A: We have a flexible return policy to ensure that you are satisfied with your packaging solutions. Please contact us for more information.
Q: Do you offer custom packaging solutions for businesses in the U.S.?
A: Yes, we offer custom packaging solutions for businesses in the U.S. and internationally.
Q: What is the delivery time for your custom Eco-Friendly Mailer Box?
A: Our delivery time varies depending on the size and complexity of your order. Please contact us for a quote and to discuss your business needs.
Q: Do you offer packaging solutions for businesses in California?
A: Yes, we offer packaging solutions for businesses in California and across the U.S.
Q: What is the cost of shipping for your custom Eco-Friendly Mailer Box?
A: The cost of shipping for our custom Eco-Friendly Mailer Box varies depending on the size and complexity of your order. Please contact us for a quote and to discuss your business needs.
Q: Do you offer packaging solutions for businesses in New York?
A: Yes, we offer packaging solutions for businesses in New York and across the U.S.
Q: What is the return policy for your custom Eco-Friendly Mailer Box in the U.S.?
A: We have a flexible return policy to ensure that you are satisfied with your packaging solutions. Please contact us for more information.
Conclusion
At Discounted Packaging, we are committed to providing high-quality, eco-friendly packaging solutions that meet the unique needs of your business.
Our custom Eco-Friendly Mailer Box is designed to provide a secure, tamper-evident seal and a high-quality, eco-friendly packaging solution that meets or exceeds all U.S. standards and regulations.
We pride ourselves on providing exceptional customer service and support to ensure that our customers are satisfied with their packaging solutions.
Explore more U.S. packaging solutions such as Custom Food Boxes and Retail Display Boxes by Discounted Packaging.
Frequently Asked Questions
Everything you need to know about custom packaging.
Send print-ready files (PDF, AI, or EPS) at 300dpi with 3mm bleed and outlined fonts. No files? Our team drafts your box dieline and artwork free.
Yes — every box is die-cut to your exact length, width, and depth. Send your product dimensions and we engineer the box and any insert around it, whether it holds a single item, a stack of units, or a full pallet order.
Foil stamping, embossing, spot UV, soft-touch lamination, window patching, and full CMYK or Pantone printing across corrugated, cardboard, kraft, and rigid stocks — plus protective liners and durable coatings where your product calls for them.
There is no strict minimum — you can order from as few as 100 units, scaling up to 100,000+ for large retail chains and enterprise brands.
Standard production runs 10–12 business days after proof approval, with rush options available on request — and once your dieline and artwork are on file, reorders are quick to reproduce for ongoing production schedules.
Yes — recyclable kraft, compostable liners, and FSC-certified corrugated stocks are available across most box styles for e-commerce, retail, and subscription brands who want lower-impact packaging.
Free shipping across the continental USA. Expedited freight is available at cost.
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DESIGN · PLAN · CONNECT
Tools for your packaging project
Explore Eco-Friendly Mailer Box: compare dimensions, materials and shipping assumptions before requesting a quote.
Box volume and cubic feet calculator
Convert box dimensions to liters, cubic meters, cubic feet and order totals.
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Create a dimensioned RSC or tuck-end box template and download the editable cut-and-crease SVG.
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Convert inside box dimensions to outside (or back) using the board thickness.
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Box size for several identical items packed in neat rows and layers.
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Inside size for an e-commerce mailer box around your product and padding.
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Rolled diameter of posters or prints and the tube size to use.
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Insert outer size and cut-out size for a product cavity.
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Stack height and bundle count for flat-shipped boxes.
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Billable weight saved per year by switching to a smaller box.
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Box size for a candle jar or tin, with clearance.
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Square pizza box size for a pizza diameter.
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Box size for macarons standing on edge in rows.
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Box size for stacked cookies.
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Tray and box size for a grid of chocolates.
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Box size for a bar of soap.
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Box size for a cream jar, balm or round container.
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Box size for a perfume bottle with insert.
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Shipper or gift box size for 1–12 wine bottles.
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Box size for a mug including the handle.
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Mailer size for folded garments.
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Mailer size for one or more books.
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Box size for a phone case or flat accessory with tray.
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Box size for a jewelry piece with foam or card insert.
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Box size for tea bags standing upright in rows.
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Estimate side-gusset coffee bag height for a weight of beans or grounds.
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Net contents a carton holds from its size and the product’s bulk density.
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Billable shipping weight: the greater of actual and dimensional weight.
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Dimensional weight under the four most common divisors at once.
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Check a parcel against maximum length, length + girth and weight.
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Freight volume in cubic metres for cartons.
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How many identical cartons fit in a 20 ft, 40 ft or 40 ft high-cube container.
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Chargeable weight for air cargo from dimensions and gross weight.
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W/M chargeable units for less-than-container sea freight.
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Shipment density in lb/ft³ and kg/m³ for LTL freight.
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Number of pallets for a carton quantity.
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Gross pallet weight and check against a limit.
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Floor pallet positions in a trailer or container.
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Cartons per layer, layers and cartons per pallet.
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Total landed cost per unit including freight, duty and fees.
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Shipping cost per unit and as a share of unit price.
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Best way to pack retail boxes into a shipping carton within weight and size limits.
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Load on the bottom box of a stack and the strength it needs.
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Edge crush strength a box needs to reach a compression target.
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Usable compression after humidity, storage time and stacking pattern.
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Typical drop height for a package weight in non-simulation transit tests.
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Empty space left in a box and how much fill you need.
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Wrap area and roll length needed for items.
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Tape needed per box and for an order.
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Revolutions and film length to wrap a pallet load.
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Strap length per pallet and for all pallets.
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Edge board length and quantity for pallet loads.
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Effective resolution of an image at its print size.
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Pixel size for a print panel at a chosen resolution, with bleed.
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Document size with bleed and the safe area for text.
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Approximate CMYK values for a screen HEX colour.
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Screen HEX/RGB preview of CMYK values.
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Convert RGB values to HEX, or HEX to RGB.
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Contrast ratio between text and background colours.
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Convert type sizes and line weights between print units.
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Calculate the check digit for GTIN-8, UPC-A, EAN-13, GTIN-14, GSRN or SSCC.
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Convert UPC-A to EAN-13/GTIN-14 and build a case GTIN-14.
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Printed size of EAN-13, UPC-A, EAN-8 or ITF-14 at a magnification.
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Label width for a round container and the artwork size with bleed.
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How many labels fit on Letter, A4 or a custom sheet.
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Aspect ratio of an image and the matching height for a new width.
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Blanks per press sheet and sheets for an order.
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Roll length and outer diameter for a label quantity.
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Panel widths for a roll-fold leaflet or insert card.
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Convert board thickness between points, millimetres, microns and inches.
Open tool →Paper basis weight converter (gsm ↔ lb)
Convert between gsm and US text, cover, bond and index pounds.
Open tool →Corrugated board weight calculator
Weight of box blanks and an order from blank size and grammage.
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Board area for an order of shipping boxes, with waste.
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Total packaging weight per unit from its components.
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Percentage of recycled material in a pack.
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Packaging weight relative to product weight.
Open tool →Packaging fee (EPR) estimator
Estimate packaging fees from material weights and the rates you enter.
Open tool →Plastic-to-paper switch calculator
Plastic avoided and paper added per year when switching packaging.
Open tool →Recycling symbol and resin code guide
What resin codes 1–7 and paper codes 20–22 mean.
Open tool →Paper ream weight calculator
Weight of a ream or stack of sheets from size and gsm.
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Price per unit, per 100 and per 1,000.
Open tool →Quantity break comparison calculator
Compare unit prices across up to five quantity tiers.
Open tool →Setup cost per unit calculator
Effective unit cost including one-time setup, plates or dies.
Open tool →Packaging order quantity planner
How many units to order to cover the months ahead.
Open tool →Reorder point calculator
Stock level at which to reorder packaging.
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Buffer stock for uneven demand at a chosen service level.
Open tool →Economic order quantity (EOQ) calculator
Order size that balances ordering and holding costs.
Open tool →Packaging storage space calculator
Pallets, floor positions and area to store packaging stock.
Open tool →Packaging cost as % of price calculator
Packaging cost as a share of selling price and product cost.
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Estimated delivery date from proof, production and transit times.
Open tool →Container fill weight calculator
Fill volume and weight for a container and fill level.
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Compare dimensional and actual shipping weight.
Open tool →Shipping calculator browser extension
Read installation instructions for the downloadable browser tool.
Open tool →AI connections and project support
Calculators provide planning estimates. Confirm specifications and pricing with our team.
Get a custom packaging quote →Selected delivery market: United States
Planning delivery to one of these American destinations?
New York, Los Angeles, Chicago, Houston, Miami
Add the delivery city and ZIP code to your brief. Freight, duties and delivery availability are confirmed in the quote.