No Die Charges
No Setup Fees
No Minimum
Order Any Qty
Free Design
Expert Help
Any Size
Custom Fit
Custom Hat Box
Custom Hat Box - Protecting Your Brand with Style
At Discounted Packaging, we understand the importance of showcasing your brand in a unique and eye-catching way. Our custom hat box is designed to provide top-notch protection for your products while making a lasting impression on your customers. With Custom Packaging USA, we offer a comprehensive solution that caters to the diverse needs of businesses across the United States.
Our custom hat box is crafted from high-quality materials that ensure durability and longevity. The sturdy construction and secure closure system guarantee that your products arrive at their destination safely, while the attractive design and print finishes help to reinforce your brand identity. Whether you're looking to create a premium or eco-friendly image, we offer a range of customization options, including recycled materials and biodegradable inks.
We pride ourselves on our quick turnaround times and affordable wholesale pricing, making it easy for businesses to get the packaging they need without breaking the bank. With our nationwide service, you can trust that your custom hat box will be delivered promptly, regardless of your location – from New York to California, Texas to Florida.
At Discounted Packaging, we're committed to providing expert support and quality control to ensure that your custom hat box meets your exact specifications. With years of industry experience and a passion for innovative packaging solutions, we're the perfect partner for businesses looking to elevate their brand and stand out in a crowded market. Ready to take your packaging to the next level? Request a quote or design assistance today.
Instant Free Quote
| Material | Cardstock, Corrugated, Rigid, Kraft |
| Material Thickness | Paperboard (14pt–24pt), Corrugated (E-Flute), Rigid (36pt–48pt) |
| Printing | CMYK, Pantone, PMS, No Printing |
| Coatings | Varnish, Lamination, Aqueous |
| Finishing | Gloss, Matte, Soft Touch, Spot UV, Embossing, Debossing, Foil Stamping |
| Add-ons | Custom Inserts, Window Patching, Handles, Dividers, Tamper-Evident |
| Sampling | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Quantities | 100 – 500,000 |
| Turnaround Time | 10 to 12 Business Days |
| Shipping | 2 to 3 Business Days |
Material and Options
Every coating, finish, and stock we offer — pick what protects your product and elevates your brand.
Aqueous Coating
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
UV Coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot Gloss UV
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft Touch Coating
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
Varnish
Clear coating applied using the CMYK printing method. Available in gloss, satin, or matte.
Lamination
Laminated protective film that adheres to the surface of packaging materials to maximize durability.
Anti-scratch Lamination
Laminated BOPP film that is scratch, scuff, and fingerprint resistant. Cost-effective option.
Soft Touch / Silk Lamination
Soft to the touch lamination similar to peach skin. Available in a satin or matte finish.
We know how to package brands globally
A great experience with . Customer service was quick and the box quality exceeded my expectations. Everything arrived on time and in perfect condition.
It's rare to find a company that delivers both quality and great communication. They did both. My order was handled professionally and delivered fast.
Fantastic service and top-notch quality. The team guided me from start to finish, and my packaging came out better than I imagined. Highly recommend!
Impressed with the quick turnaround and attention to detail. Top-notch service and products that actually match what's shown online.
Custom Hat Box
n
At Discounted Packaging, we’re dedicated to providing exceptional packaging solutions for businesses and individuals alike. Our Custom Hat Box is a premium product designed to protect, showcase, and elevate your hats, caps, and other headwear. Whether you’re a luxury brand, a boutique retailer, or an individual looking to make a memorable gift, our Custom Hat Box is the perfect choice.
n
Features
n
Our Custom Hat Box is designed with durability and customization in mind. Here are some of its key features:
n
Customization Options
n
- n
- Choose from a range of sizes: standard, large, extra-large, and custom sizes to fit your unique needs
- Select from various materials: kraft, cardboard, rigid, and corrugated, each with its own unique characteristics
- Printing options include:n
- n
- Full-color digital printing for vibrant colors and textures
- Textured printing for a unique, tactile experience
n
n
n
- Finishing options include:n
- n
- Matte or glossy lamination for added protection and visual appeal
- A variety of folding and creasing options to create a professional, crisp finish
n
n
n
n
n
n
n
Benefits
n
Our Custom Hat Box offers numerous benefits for your business or personal use:
n
- n
- Promote your brand with custom printing and logo placement
- Protect your valuable hats and headwear with durable materials and careful construction
- Make a memorable gift or add a unique touch to your retail display
- Easily store and transport hats, minimizing the risk of damage or creasing
- Enhance your brand’s image with premium, eco-friendly packaging
n
n
n
n
n
n
Customization
n
At Discounted Packaging, we understand the importance of customization. That’s why we offer a wide range of customization options for our Custom Hat Box:
n
Design Your Own
n
Choose from our extensive library of designs, or upload your own custom artwork. Our team will work with you to ensure your design meets your specific requirements.
n
Special Requests
n
Have a unique idea or requirement? Our team is happy to discuss special requests and work with you to bring your vision to life.
n
Use Cases
n
Our Custom Hat Box is perfect for:
n
Gifting
n
Use our Custom Hat Box to make a thoughtful and memorable gift for friends and family.
n
Branding
n
Showcase your brand’s personality and style with custom-printed packaging that reflects your brand’s unique identity.
n
Retail Display
n
Use our Custom Hat Box as a display case for your retail store, providing an attractive and protective packaging solution for your hats and headwear.
n
Protection
n
Our Custom Hat Box is designed to protect your valuable hats and headwear from damage during shipping, storing, or everyday use.
n
Shipping
n
Our Custom Hat Box is the perfect solution for shipping hats and headwear, providing a sturdy and protective packaging solution that ensures your products arrive safely.
n
Materials
n
Our Custom Hat Box is made from high-quality materials, including:
n
- n
- Kraft paper: a sustainable, eco-friendly option with a natural texture
- Cardboard: a sturdy, durable material for everyday use
- Rigid cardboard: a strong, inflexible material for added protection
- Corrugated cardboard: a lightweight, yet highly protective material
n
n
n
n
n
Why Choose Us
n
At Discounted Packaging, we’re dedicated to providing exceptional packaging solutions that meet your unique needs. Here’s why you should choose us:
n
We prioritize eco-friendliness, using sustainable materials and minimizing our environmental impact wherever possible.
n
Our team of experts has extensive knowledge of packaging solutions and will work with you to find the perfect fit for your business or personal needs.
n
We understand the importance of customization and offer a wide range of options to ensure your packaging meets your specific requirements.
n
Question and Answers
n
Q: What materials can I choose from for my Custom Hat Box?
n
A: You can choose from kraft paper, cardboard, rigid cardboard, and corrugated cardboard.
n
Q: Can I customize the size of my Custom Hat Box?
n
A: Yes, we offer standard, large, extra-large, and custom sizes to fit your unique needs.
n
Q: How do I design my Custom Hat Box?
n
A: You can choose from our extensive library of designs or upload your own custom artwork. Our team will work with you to ensure your design meets your specific requirements.
n
Q: Can I request special printing or finishing options?
n
A: Yes, our team is happy to discuss special requests and work with you to bring your vision to life.
n
Q: Are your Custom Hat Boxes biodegradable?
n
A: Yes, our Custom Hat Box is made from biodegradable materials, making it a sustainable and eco-friendly packaging solution.
n
Q: How do I maintain the quality of my Custom Hat Box?
n
A: To ensure the quality of your Custom Hat Box, we recommend handling it with care, avoiding exposure to moisture or extreme temperatures, and storing it in a dry, clean environment.
n
Q: Can I return or exchange my Custom Hat Box if I’m not satisfied?
n
A: Yes, we offer a satisfaction guarantee. If you’re not happy with your Custom Hat Box, please contact our customer service team for a return or exchange.
n
Q: How long will it take to receive my Custom Hat Box?
n
A: Our standard production time is 3-5 business days, with a shipping time of 1-5 business days, depending on your location.
n
Q: Can I get a custom quote for my Custom Hat Box?
n
A: Yes, please contact our customer service team for a custom quote based on your specific requirements.
Frequently Asked Questions
Everything you need to know about custom packaging.
Send print-ready files (PDF, AI, or EPS) at 300dpi with 3mm bleed and outlined fonts. No files? Our team drafts your box dieline and artwork free.
Yes — every box is die-cut to your exact length, width, and depth. Send your product dimensions and we engineer the box and any insert around it, whether it holds a single item, a stack of units, or a full pallet order.
Foil stamping, embossing, spot UV, soft-touch lamination, window patching, and full CMYK or Pantone printing across corrugated, cardboard, kraft, and rigid stocks — plus protective liners and durable coatings where your product calls for them.
There is no strict minimum — you can order from as few as 100 units, scaling up to 100,000+ for large retail chains and enterprise brands.
Standard production runs 10–12 business days after proof approval, with rush options available on request — and once your dieline and artwork are on file, reorders are quick to reproduce for ongoing production schedules.
Yes — recyclable kraft, compostable liners, and FSC-certified corrugated stocks are available across most box styles for e-commerce, retail, and subscription brands who want lower-impact packaging.
Free shipping across the continental USA. Expedited freight is available at cost.
Related Products
Fully customizable packaging for any product you might need.
CBD Vape Boxes
CBD Vape Boxes: Protect Your Brand with Custom Packaging SolutionsAt Discounted Packaging, we understand…
Hat Boxes
Hat Boxes for a Secure and Stylish Brand ExperienceAt Discounted Packaging, we understand the…
Delta 9 Packaging
Delta 9 Packaging Solutions for U.S. BusinessesAt Discounted Packaging, we understand the importance of…
CBD Hemp Oil Boxes
Cbd Hemp Oil Boxes for a Secure and Attractive Brand PresenceAt Discounted Packaging, we…
DESIGN · PLAN · CONNECT
Tools for your packaging project
Explore Custom Hat Box: compare dimensions, materials and shipping assumptions before requesting a quote.
Box volume and cubic feet calculator
Convert box dimensions to liters, cubic meters, cubic feet and order totals.
Open tool →Pallet and container load calculator
Estimate upright carton layers, pallet mass and a one-high container load.
Open tool →Corrugated box compression calculator
Estimate empty-box BCT using the simplified McKee model and your board measurements.
Open tool →Paper weight and caliper converter
Convert GSM and a specified basis ream to pounds; convert measured caliper to points.
Open tool →Mylar bag size finder
Plan a flat pouch around a measured item or estimate usable capacity from bulk density.
Open tool →Oxygen absorber planning calculator
Estimate trapped oxygen from measured volume and stated assumptions for suitable dry products.
Open tool →Box size reference and fit finder
Compare your packed product against illustrative internal box dimensions.
Open tool →Shoe box dimensions planner
Measure the actual packed pair and calculate inside dimensions with clearance.
Open tool →Packaging material selector
Compare material directions and the evidence needed for environmental claims.
Open tool →QR code generator
Create and download a QR code as an SVG, entirely in your browser.
Open tool →Barcode generator
Render Code 128, Code 39, EAN-13, UPC-A or ITF-14 as a downloadable SVG.
Open tool →Box template and dieline maker
Create a dimensioned RSC or tuck-end box template and download the editable cut-and-crease SVG.
Open tool →3D box mockup maker
Create a branded three-dimensional box concept and download it as editable SVG or presentation-ready PNG.
Open tool →Inside to outside box dimensions converter
Convert inside box dimensions to outside (or back) using the board thickness.
Open tool →Will it fit? Box fit checker
Check whether an item fits in a box, in any orientation, with the clearance you want.
Open tool →Multi-item box size calculator
Box size for several identical items packed in neat rows and layers.
Open tool →Mailer box size calculator
Inside size for an e-commerce mailer box around your product and padding.
Open tool →Gift box (lid and base) size calculator
Base and lid sizes for a two-piece rigid gift box with tissue allowance.
Open tool →Bottle box with dividers size calculator
Box and divider layout for several bottles.
Open tool →Paper tube packaging size calculator
Tube inside and outside diameter, length and label wrap for a round product.
Open tool →Box surface area calculator
Outer surface area of a box for print, labels and material estimates.
Open tool →Length plus girth calculator
Length + girth of a parcel for carrier size limits.
Open tool →Envelope and mailer bag size finder
Envelope size for flat contents, with margin and thickness allowance.
Open tool →Poster tube diameter calculator
Rolled diameter of posters or prints and the tube size to use.
Open tool →Insert and cavity size calculator
Insert outer size and cut-out size for a product cavity.
Open tool →Shipping box (RSC) blank size calculator
Flat sheet size of a regular slotted container before folding.
Open tool →Box dimensions from volume
Turn a target volume into box dimensions with the proportions you want.
Open tool →Flat-packed box bundle calculator
Stack height and bundle count for flat-shipped boxes.
Open tool →Right-size box savings calculator
Billable weight saved per year by switching to a smaller box.
Open tool →Candle box size calculator
Box size for a candle jar or tin, with clearance.
Open tool →Pizza box size calculator
Square pizza box size for a pizza diameter.
Open tool →Cake box size calculator
Cake box and board size for a round or square cake.
Open tool →Cupcake box size calculator
Box and insert layout for 1–24 cupcakes.
Open tool →Donut box size calculator
Box size for a number of donuts in one layer.
Open tool →Macaron box size calculator
Box size for macarons standing on edge in rows.
Open tool →Cookie box size calculator
Box size for stacked cookies.
Open tool →Chocolate box cavity calculator
Tray and box size for a grid of chocolates.
Open tool →Soap box size calculator
Box size for a bar of soap.
Open tool →Cosmetic jar box size calculator
Box size for a cream jar, balm or round container.
Open tool →Perfume box size calculator
Box size for a perfume bottle with insert.
Open tool →Wine bottle box size calculator
Shipper or gift box size for 1–12 wine bottles.
Open tool →Mug box size calculator
Box size for a mug including the handle.
Open tool →T-shirt and apparel mailer size calculator
Mailer size for folded garments.
Open tool →Book mailer size calculator
Mailer size for one or more books.
Open tool →Phone case and accessory box size calculator
Box size for a phone case or flat accessory with tray.
Open tool →Jewelry box size calculator
Box size for a jewelry piece with foam or card insert.
Open tool →Tea bag box size calculator
Box size for tea bags standing upright in rows.
Open tool →Coffee bag size calculator
Estimate side-gusset coffee bag height for a weight of beans or grounds.
Open tool →Cereal and dry food box capacity calculator
Net contents a carton holds from its size and the product’s bulk density.
Open tool →Billable weight calculator
Billable shipping weight: the greater of actual and dimensional weight.
Open tool →DIM weight divisor comparison
Dimensional weight under the four most common divisors at once.
Open tool →Carrier size limit checker
Check a parcel against maximum length, length + girth and weight.
Open tool →CBM (cubic metre) calculator
Freight volume in cubic metres for cartons.
Open tool →Cartons per container calculator
How many identical cartons fit in a 20 ft, 40 ft or 40 ft high-cube container.
Open tool →Air freight chargeable weight calculator
Chargeable weight for air cargo from dimensions and gross weight.
Open tool →Sea freight (LCL) revenue ton calculator
W/M chargeable units for less-than-container sea freight.
Open tool →Freight density calculator
Shipment density in lb/ft³ and kg/m³ for LTL freight.
Open tool →Pallets needed calculator
Number of pallets for a carton quantity.
Open tool →Pallet weight calculator
Gross pallet weight and check against a limit.
Open tool →Truck trailer pallet positions calculator
Floor pallet positions in a trailer or container.
Open tool →Cartons per pallet layer calculator
Cartons per layer, layers and cartons per pallet.
Open tool →Landed cost per unit calculator
Total landed cost per unit including freight, duty and fees.
Open tool →Shipping cost per unit calculator
Shipping cost per unit and as a share of unit price.
Open tool →Master carton calculator
Best way to pack retail boxes into a shipping carton within weight and size limits.
Open tool →Box stacking load calculator
Load on the bottom box of a stack and the strength it needs.
Open tool →Required ECT (edge crush) calculator
Edge crush strength a box needs to reach a compression target.
Open tool →Box strength loss estimator
Usable compression after humidity, storage time and stacking pattern.
Open tool →Drop test height guide
Typical drop height for a package weight in non-simulation transit tests.
Open tool →Void fill calculator
Empty space left in a box and how much fill you need.
Open tool →Bubble wrap and wrapping paper calculator
Wrap area and roll length needed for items.
Open tool →Packing tape length calculator
Tape needed per box and for an order.
Open tool →Stretch wrap film calculator
Revolutions and film length to wrap a pallet load.
Open tool →Pallet strapping length calculator
Strap length per pallet and for all pallets.
Open tool →Pallet edge protector calculator
Edge board length and quantity for pallet loads.
Open tool →Print DPI / PPI calculator
Effective resolution of an image at its print size.
Open tool →Artwork canvas size calculator
Pixel size for a print panel at a chosen resolution, with bleed.
Open tool →Bleed and safe area calculator
Document size with bleed and the safe area for text.
Open tool →HEX to CMYK converter
Approximate CMYK values for a screen HEX colour.
Open tool →CMYK to HEX converter
Screen HEX/RGB preview of CMYK values.
Open tool →RGB ↔ HEX converter
Convert RGB values to HEX, or HEX to RGB.
Open tool →Colour contrast checker
Contrast ratio between text and background colours.
Open tool →Print unit converter (pt, mm, in, px, pica)
Convert type sizes and line weights between print units.
Open tool →GS1 check digit calculator (GTIN, UPC, EAN, SSCC)
Calculate the check digit for GTIN-8, UPC-A, EAN-13, GTIN-14, GSRN or SSCC.
Open tool →GTIN converter (UPC ↔ EAN ↔ GTIN-14)
Convert UPC-A to EAN-13/GTIN-14 and build a case GTIN-14.
Open tool →Barcode size calculator
Printed size of EAN-13, UPC-A, EAN-8 or ITF-14 at a magnification.
Open tool →Jar and bottle label size calculator
Label width for a round container and the artwork size with bleed.
Open tool →Sticker sheet layout calculator
How many labels fit on Letter, A4 or a custom sheet.
Open tool →Image aspect ratio calculator
Aspect ratio of an image and the matching height for a new width.
Open tool →Press sheet yield calculator
Blanks per press sheet and sheets for an order.
Open tool →Roll label length and diameter calculator
Roll length and outer diameter for a label quantity.
Open tool →Tri-fold (roll fold) panel width calculator
Panel widths for a roll-fold leaflet or insert card.
Open tool →Board caliper converter (pt, mm, microns)
Convert board thickness between points, millimetres, microns and inches.
Open tool →Paper basis weight converter (gsm ↔ lb)
Convert between gsm and US text, cover, bond and index pounds.
Open tool →Corrugated board weight calculator
Weight of box blanks and an order from blank size and grammage.
Open tool →Box board area calculator
Board area for an order of shipping boxes, with waste.
Open tool →Packaging weight per unit calculator
Total packaging weight per unit from its components.
Open tool →Recycled content calculator
Percentage of recycled material in a pack.
Open tool →Packaging-to-product ratio calculator
Packaging weight relative to product weight.
Open tool →Packaging fee (EPR) estimator
Estimate packaging fees from material weights and the rates you enter.
Open tool →Plastic-to-paper switch calculator
Plastic avoided and paper added per year when switching packaging.
Open tool →Recycling symbol and resin code guide
What resin codes 1–7 and paper codes 20–22 mean.
Open tool →Paper ream weight calculator
Weight of a ream or stack of sheets from size and gsm.
Open tool →Unit price calculator
Price per unit, per 100 and per 1,000.
Open tool →Quantity break comparison calculator
Compare unit prices across up to five quantity tiers.
Open tool →Setup cost per unit calculator
Effective unit cost including one-time setup, plates or dies.
Open tool →Packaging order quantity planner
How many units to order to cover the months ahead.
Open tool →Reorder point calculator
Stock level at which to reorder packaging.
Open tool →Safety stock calculator
Buffer stock for uneven demand at a chosen service level.
Open tool →Economic order quantity (EOQ) calculator
Order size that balances ordering and holding costs.
Open tool →Packaging storage space calculator
Pallets, floor positions and area to store packaging stock.
Open tool →Packaging cost as % of price calculator
Packaging cost as a share of selling price and product cost.
Open tool →Packaging delivery date planner
Estimated delivery date from proof, production and transit times.
Open tool →Container fill weight calculator
Fill volume and weight for a container and fill level.
Open tool →Dimensional weight calculator
Compare dimensional and actual shipping weight.
Open tool →Shipping calculator browser extension
Read installation instructions for the downloadable browser tool.
Open tool →AI connections and project support
Calculators provide planning estimates. Confirm specifications and pricing with our team.
Get a custom packaging quote →Selected delivery market: United States
Planning delivery to one of these American destinations?
New York, Los Angeles, Chicago, Houston, Miami
Add the delivery city and ZIP code to your brief. Freight, duties and delivery availability are confirmed in the quote.