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Cardboard Inserts
Custom Cardboard Inserts for Your Business
At Discounted Packaging, we understand the importance of protecting your products and enhancing their retail appeal. Our custom cardboard inserts are designed to provide a secure and professional fit for your items, ensuring they arrive at their destination in pristine condition.
Made from high-quality, durable materials, our inserts are crafted to withstand the rigors of shipping and handling. You can choose from a range of customization options, including various print finishes and eco-friendly materials, to reflect your brand's unique identity. Our team at Custom Packaging USA works closely with you to bring your vision to life, ensuring a seamless and efficient design process.
We take pride in our commitment to sustainability, using environmentally responsible practices and materials whenever possible. Our quick turnaround times and affordable wholesale pricing make us an attractive option for businesses of all sizes. With nationwide service, including major markets like New York, California, Texas, and Florida, we're equipped to meet the needs of businesses across the country.
At Discounted Packaging, quality control and expert support are at the forefront of everything we do. Our experienced team has a deep understanding of the packaging industry, ensuring that your custom cardboard inserts meet the highest standards of quality and performance. If you're looking for a trusted partner to help you elevate your brand and protect your products, look no further than Discounted Packaging. Request a quote or design assistance today to get started on your custom packaging journey.
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| Material | Cardstock, Corrugated, Rigid, Kraft |
| Material Thickness | Paperboard (14pt–24pt), Corrugated (E-Flute), Rigid (36pt–48pt) |
| Printing | CMYK, Pantone, PMS, No Printing |
| Coatings | Varnish, Lamination, Aqueous |
| Finishing | Gloss, Matte, Soft Touch, Spot UV, Embossing, Debossing, Foil Stamping |
| Add-ons | Custom Inserts, Window Patching, Handles, Dividers, Tamper-Evident |
| Sampling | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Quantities | 100 – 500,000 |
| Turnaround Time | 10 to 12 Business Days |
| Shipping | 2 to 3 Business Days |
Material and Options
Every coating, finish, and stock we offer — pick what protects your product and elevates your brand.
Aqueous Coating
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
UV Coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot Gloss UV
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft Touch Coating
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
Varnish
Clear coating applied using the CMYK printing method. Available in gloss, satin, or matte.
Lamination
Laminated protective film that adheres to the surface of packaging materials to maximize durability.
Anti-scratch Lamination
Laminated BOPP film that is scratch, scuff, and fingerprint resistant. Cost-effective option.
Soft Touch / Silk Lamination
Soft to the touch lamination similar to peach skin. Available in a satin or matte finish.
We know how to package brands globally
A great experience with . Customer service was quick and the box quality exceeded my expectations. Everything arrived on time and in perfect condition.
It's rare to find a company that delivers both quality and great communication. They did both. My order was handled professionally and delivered fast.
Fantastic service and top-notch quality. The team guided me from start to finish, and my packaging came out better than I imagined. Highly recommend!
Impressed with the quick turnaround and attention to detail. Top-notch service and products that actually match what's shown online.
Introduction
Serving businesses across New York, California, Texas, Florida, and nationwide, Discounted Packaging provides sustainable, high-quality packaging solutions trusted by brands across America.
As a leading American manufacturer of precision-engineered packaging, we understand the importance of protecting your products while showcasing your brand’s unique identity. Our custom cardboard inserts are designed to meet the specific needs of your business, ensuring that your products arrive at their destination safely and in pristine condition.
Whether you’re a small startup or a large corporation, our cardboard inserts can help you stand out in a crowded market. With our expertise in packaging engineering, print quality, and sustainability, you can trust that your products will be protected and presented in the best possible way.
Key Benefits & Features
- Customization: Our cardboard inserts can be tailored to fit your specific product needs, ensuring a perfect fit every time.
- Protection: Our inserts are designed to protect your products from damage during shipping, reducing the risk of returns and customer dissatisfaction.
- Brand Enhancement: Our custom cardboard inserts can be printed with your brand’s logo, colors, and messaging, helping to build brand awareness and loyalty.
- Sustainability: Our eco-friendly materials and responsible sourcing practices ensure that our cardboard inserts are not only effective but also environmentally responsible.
- Cost-Effectiveness: Our cardboard inserts are designed to be cost-effective, reducing waste and minimizing the environmental impact of your packaging.
- Quick Turnaround: Our U.S.-based production facilities ensure fast turnaround times, getting your products to market quickly and efficiently.
Best Packaging by Industry
Our custom cardboard inserts are designed to meet the specific needs of various industries, including:
- Food and Beverage: Our inserts can be used to protect food products during shipping, ensuring they arrive at their destination fresh and intact.
- Cosmetics and Personal Care: Our inserts can be used to showcase products in a visually appealing way, while also protecting them from damage during shipping.
- E-commerce and Retail: Our inserts can be used to protect products during shipping, while also providing a professional and branded unboxing experience.
- Gifting and Luxury Goods: Our inserts can be used to create a premium and luxurious unboxing experience, setting your brand apart from the competition.
For example, a well-known American brand like Tiffany & Co. uses custom cardboard inserts to protect their high-end jewelry during shipping, ensuring that each piece arrives at its destination in pristine condition.
Material Options & Properties
| Material | Best For | Properties | Benefits | Eco Performance |
|---|---|---|---|---|
| FSC Certified Cardboard | General Packaging | Strong, durable, and recyclable | Cost-effective, eco-friendly | High |
| Recycled Cardboard | Environmental Packaging | Strong, durable, and recyclable | Highly eco-friendly, cost-effective | Very High |
| Corrugated Cardboard | Heavy-Duty Packaging | Strong, durable, and crush-resistant | Highly protective, cost-effective | Medium |
| Biodegradable Cardboard | Specialty Packaging | Strong, durable, and biodegradable | Highly eco-friendly, unique | Very High |
At Discounted Packaging, we source our materials responsibly, ensuring that our cardboard inserts are not only effective but also environmentally responsible.
Printing & Branding Options
Our custom cardboard inserts can be printed using a variety of methods, including:
- Offset Printing: Ideal for large-scale production, offset printing offers high-quality prints at a low cost.
- Digital Printing: Ideal for small-scale production, digital printing offers fast turnaround times and high-quality prints.
- Pantone Matching System: Ensure accurate color matching with our Pantone-certified printing process.
- Inside Prints: Add an extra layer of branding with our inside print option, perfect for showcasing product information.
- Coatings and Finishes: Enhance the appearance of your cardboard inserts with our range of coatings and finishes, including matte, gloss, and spot UV.
Our U.S.-based production facilities ensure fast turnaround times and low carbon impact, making us the perfect partner for your custom cardboard insert needs.
Finishes & Specialty Effects
Our custom cardboard inserts can be finished with a variety of specialty effects, including:
- Matte Finish: A smooth, matte finish perfect for showcasing product information.
- Gloss Finish: A high-gloss finish ideal for creating a premium and luxurious unboxing experience.
- Spot UV: Add a touch of elegance with our spot UV finish, perfect for highlighting key product features.
- Embossing: Create a tactile experience with our embossing option, perfect for showcasing product textures.
- Foils and Tactile Coatings: Add an extra layer of luxury with our foils and tactile coatings, perfect for creating a premium unboxing experience.
Styles & Customization
Our custom cardboard inserts come in a range of styles, including:
- Auto-lock: A secure and compact design perfect for protecting small products.
- Sleeve: A flexible and customizable design perfect for showcasing products in a visually appealing way.
- Mailer: A sturdy and protective design perfect for shipping products in a secure and tamper-evident package.
- Tuck-end: A compact and space-saving design perfect for protecting small products.
- Window: A transparent and visually appealing design perfect for showcasing products in a unique and eye-catching way.
Sizing & Technical Specs
Our custom cardboard inserts are designed to meet the specific needs of your business, ensuring that your products arrive at their destination safely and in pristine condition. Our dielines are precision-engineered to fit your products perfectly, while our bleed margins ensure a professional and polished finish.
We also ensure that our cardboard inserts comply with all relevant U.S. packaging standards, including those set by the Federal Trade Commission (FTC) and the Consumer Product Safety Commission (CPSC).
Design Guidance
When designing your custom cardboard inserts, please keep the following guidelines in mind:
- Resolution: Ensure that your design files are high-resolution (300 DPI) and in a suitable format (PDF or JPEG).
- Dieline Setup: Ensure that your design files include a dieline (cutting line) to ensure accurate cutting and creasing.
- Typography: Use a clear and legible font, ensuring that all text is easy to read and understand.
- Alignment: Ensure that all design elements are aligned correctly, including text, images, and graphics.
How to Order Cardboard Inserts
To order custom cardboard inserts from Discounted Packaging, please follow these simple steps:
- Quote Request: Submit a quote request through our website or contact our customer service team to discuss your project requirements.
- Sampling: We will provide you with a sample of your custom cardboard insert to ensure that it meets your requirements.
- Minimum Order Quantities: We have a minimum order quantity of 100 units, but we can accommodate smaller orders for an additional fee.
- Production: Once your order is confirmed, we will begin production, ensuring that your custom cardboard inserts are delivered on time and to your specifications.
- Delivery: We offer fast and reliable shipping, ensuring that your custom cardboard inserts arrive at their destination quickly and efficiently.
Request Your Free Quote from Discounted Packaging — America’s Trusted Packaging Partner
Quality & Compliance
At Discounted Packaging, we are committed to delivering high-quality custom cardboard inserts that meet the specific needs of your business. We ensure that all our products comply with relevant U.S. packaging standards, including those set by the Federal Trade Commission (FTC) and the Consumer Product Safety Commission (CPSC).
We also hold certifications from leading industry organizations, including FSC, ISO 9001, and PEFC, ensuring that our products meet the highest standards of quality and sustainability.
Sustainability Commitment
At Discounted Packaging, we are committed to sustainability and reducing our environmental impact. We use eco-friendly materials, such as FSC-certified cardboard, and responsible sourcing practices to ensure that our custom cardboard inserts are not only effective but also environmentally responsible.
We also offer plastic-free options and closed-loop recycling, ensuring that our products are not only sustainable but also recyclable.
Packaging Case Study
One of our satisfied clients, a well-known American brand, used our custom cardboard inserts to enhance their packaging and reduce waste. By using our eco-friendly materials and responsible sourcing practices, they were able to reduce their carbon footprint and improve their brand’s sustainability credentials.
Our custom cardboard inserts helped them to:
- Reduce waste by 30%
- Improve their brand’s sustainability credentials
- Enhance their packaging and presentation
Product Comparison
When it comes to custom cardboard inserts, there are many options available on the market. However, at Discounted Packaging, we offer a unique combination of quality, sustainability, and affordability that sets us apart from the competition.
Here are some key differences between our custom cardboard inserts and similar products on the market:
- Quality: Our custom cardboard inserts are made from high-quality materials and are precision-engineered to fit your products perfectly.
- Sustainability: Our eco-friendly materials and responsible sourcing practices ensure that our custom cardboard inserts are not only effective but also environmentally responsible.
- Cost: Our custom cardboard inserts are competitively priced, making them an affordable option for businesses of all sizes.
Why Choose Discounted Packaging
At Discounted Packaging, we are committed to delivering high-quality custom cardboard inserts that meet the specific needs of your business. Here are some reasons why you should choose us:
- Engineering Accuracy: Our precision-engineered custom cardboard inserts ensure that your products arrive at their destination safely and in pristine condition.
- Low MOQs: We have a minimum order quantity of 100 units, making us an affordable option for businesses of all sizes.
- Fast Shipping: We offer fast and reliable shipping, ensuring that your custom cardboard inserts arrive at their destination quickly and efficiently.
- Excellent Customer Satisfaction: We are committed to delivering high-quality products and exceptional customer service, ensuring that you are completely satisfied with our custom cardboard inserts.
Frequently Asked Questions
Q: What materials do you use for your custom cardboard inserts?
A: We use eco-friendly materials, such as FSC-certified cardboard, and responsible sourcing practices to ensure that our custom cardboard inserts are not only effective but also environmentally responsible.
Q: How do I design my custom cardboard inserts?
A: We provide design guidance and templates to ensure that your custom cardboard inserts are designed correctly. Please contact our customer service team for more information.
Q: What is the minimum order quantity for custom cardboard inserts?
A: Our minimum order quantity is 100 units, but we can accommodate smaller orders for an additional fee.
Q: How long does production take?
A: Production time varies depending on the complexity of the design and the quantity ordered. Please contact our customer service team for more information.
Q: Do you offer plastic-free options?
A: Yes, we offer plastic-free options and closed-loop recycling, ensuring that our products are not only sustainable but also recyclable.
Q: Do you comply with U.S. packaging standards?
A: Yes, we ensure that all our products comply with relevant U.S. packaging standards, including those set by the Federal Trade Commission (FTC) and the Consumer Product Safety Commission (CPSC).
Q: What is the shipping policy for custom cardboard inserts?
A: We offer fast and reliable shipping, ensuring that your custom cardboard inserts arrive at their destination quickly and efficiently.
Q: Do you offer a satisfaction guarantee?
A: Yes, we are committed to delivering high-quality products and exceptional customer service, ensuring that you are completely satisfied with our custom cardboard inserts.
Q: Can I cancel or change my order?
A: Please contact our customer service team as soon as possible to discuss your options. We will do our best to accommodate your request.
Q: Do you offer a warranty for custom cardboard inserts?
A: Yes, we offer a warranty for our custom cardboard inserts, ensuring that they meet the highest standards of quality and performance.
Q: How do I track my order?
A: We provide tracking information for all orders, ensuring that you can monitor the status of your custom cardboard inserts at all times.
Q: Do you offer international shipping?
A: Yes, we offer international shipping for our custom cardboard inserts, ensuring that you can reach customers around the world.
Q: Do you offer custom packaging solutions?
A: Yes, we offer custom packaging solutions, including custom cardboard inserts, to meet the specific needs of your business.
Q: What is the return policy for custom cardboard inserts?
A: Please contact our customer service team to discuss your options. We will do our best to accommodate your request.
Conclusion
At Discounted Packaging, we are committed to delivering high-quality custom cardboard inserts that meet the specific needs of your business. Our precision-engineered products, eco-friendly materials, and responsible sourcing practices ensure that our custom cardboard inserts are not only effective but also environmentally responsible.
We hope that this information has been helpful in understanding the benefits and features of our custom cardboard inserts. If you have any further questions or would like to place an order, please do not hesitate to contact us.
Explore more U.S. packaging solutions such as Custom Food Boxes and Retail Display Boxes by Discounted Packaging.
Frequently Asked Questions
Everything you need to know about custom packaging.
Send print-ready files (PDF, AI, or EPS) at 300dpi with 3mm bleed and outlined fonts. No files? Our team drafts your box dieline and artwork free.
Yes — every box is die-cut to your exact length, width, and depth. Send your product dimensions and we engineer the box and any insert around it, whether it holds a single item, a stack of units, or a full pallet order.
Foil stamping, embossing, spot UV, soft-touch lamination, window patching, and full CMYK or Pantone printing across corrugated, cardboard, kraft, and rigid stocks — plus protective liners and durable coatings where your product calls for them.
There is no strict minimum — you can order from as few as 100 units, scaling up to 100,000+ for large retail chains and enterprise brands.
Standard production runs 10–12 business days after proof approval, with rush options available on request — and once your dieline and artwork are on file, reorders are quick to reproduce for ongoing production schedules.
Yes — recyclable kraft, compostable liners, and FSC-certified corrugated stocks are available across most box styles for e-commerce, retail, and subscription brands who want lower-impact packaging.
Free shipping across the continental USA. Expedited freight is available at cost.
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DESIGN · PLAN · CONNECT
Tools for your packaging project
Explore Cardboard Inserts: compare dimensions, materials and shipping assumptions before requesting a quote.
Box volume and cubic feet calculator
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Create and download a QR code as an SVG, entirely in your browser.
Open tool →Barcode generator
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Create a dimensioned RSC or tuck-end box template and download the editable cut-and-crease SVG.
Open tool →3D box mockup maker
Create a branded three-dimensional box concept and download it as editable SVG or presentation-ready PNG.
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Convert inside box dimensions to outside (or back) using the board thickness.
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Turn a target volume into box dimensions with the proportions you want.
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Box size for a number of donuts in one layer.
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Box size for a bar of soap.
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Box size for a perfume bottle with insert.
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Shipper or gift box size for 1–12 wine bottles.
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Box size for a mug including the handle.
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Mailer size for folded garments.
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Mailer size for one or more books.
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Box size for a phone case or flat accessory with tray.
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Box size for a jewelry piece with foam or card insert.
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Box size for tea bags standing upright in rows.
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Estimate side-gusset coffee bag height for a weight of beans or grounds.
Open tool →Cereal and dry food box capacity calculator
Net contents a carton holds from its size and the product’s bulk density.
Open tool →Billable weight calculator
Billable shipping weight: the greater of actual and dimensional weight.
Open tool →DIM weight divisor comparison
Dimensional weight under the four most common divisors at once.
Open tool →Carrier size limit checker
Check a parcel against maximum length, length + girth and weight.
Open tool →CBM (cubic metre) calculator
Freight volume in cubic metres for cartons.
Open tool →Cartons per container calculator
How many identical cartons fit in a 20 ft, 40 ft or 40 ft high-cube container.
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Chargeable weight for air cargo from dimensions and gross weight.
Open tool →Sea freight (LCL) revenue ton calculator
W/M chargeable units for less-than-container sea freight.
Open tool →Freight density calculator
Shipment density in lb/ft³ and kg/m³ for LTL freight.
Open tool →Pallets needed calculator
Number of pallets for a carton quantity.
Open tool →Pallet weight calculator
Gross pallet weight and check against a limit.
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Floor pallet positions in a trailer or container.
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Cartons per layer, layers and cartons per pallet.
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Total landed cost per unit including freight, duty and fees.
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Shipping cost per unit and as a share of unit price.
Open tool →Master carton calculator
Best way to pack retail boxes into a shipping carton within weight and size limits.
Open tool →Box stacking load calculator
Load on the bottom box of a stack and the strength it needs.
Open tool →Required ECT (edge crush) calculator
Edge crush strength a box needs to reach a compression target.
Open tool →Box strength loss estimator
Usable compression after humidity, storage time and stacking pattern.
Open tool →Drop test height guide
Typical drop height for a package weight in non-simulation transit tests.
Open tool →Void fill calculator
Empty space left in a box and how much fill you need.
Open tool →Bubble wrap and wrapping paper calculator
Wrap area and roll length needed for items.
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Tape needed per box and for an order.
Open tool →Stretch wrap film calculator
Revolutions and film length to wrap a pallet load.
Open tool →Pallet strapping length calculator
Strap length per pallet and for all pallets.
Open tool →Pallet edge protector calculator
Edge board length and quantity for pallet loads.
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Effective resolution of an image at its print size.
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Pixel size for a print panel at a chosen resolution, with bleed.
Open tool →Bleed and safe area calculator
Document size with bleed and the safe area for text.
Open tool →HEX to CMYK converter
Approximate CMYK values for a screen HEX colour.
Open tool →CMYK to HEX converter
Screen HEX/RGB preview of CMYK values.
Open tool →RGB ↔ HEX converter
Convert RGB values to HEX, or HEX to RGB.
Open tool →Colour contrast checker
Contrast ratio between text and background colours.
Open tool →Print unit converter (pt, mm, in, px, pica)
Convert type sizes and line weights between print units.
Open tool →GS1 check digit calculator (GTIN, UPC, EAN, SSCC)
Calculate the check digit for GTIN-8, UPC-A, EAN-13, GTIN-14, GSRN or SSCC.
Open tool →GTIN converter (UPC ↔ EAN ↔ GTIN-14)
Convert UPC-A to EAN-13/GTIN-14 and build a case GTIN-14.
Open tool →Barcode size calculator
Printed size of EAN-13, UPC-A, EAN-8 or ITF-14 at a magnification.
Open tool →Jar and bottle label size calculator
Label width for a round container and the artwork size with bleed.
Open tool →Sticker sheet layout calculator
How many labels fit on Letter, A4 or a custom sheet.
Open tool →Image aspect ratio calculator
Aspect ratio of an image and the matching height for a new width.
Open tool →Press sheet yield calculator
Blanks per press sheet and sheets for an order.
Open tool →Roll label length and diameter calculator
Roll length and outer diameter for a label quantity.
Open tool →Tri-fold (roll fold) panel width calculator
Panel widths for a roll-fold leaflet or insert card.
Open tool →Board caliper converter (pt, mm, microns)
Convert board thickness between points, millimetres, microns and inches.
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Convert between gsm and US text, cover, bond and index pounds.
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Board area for an order of shipping boxes, with waste.
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Total packaging weight per unit from its components.
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Percentage of recycled material in a pack.
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Packaging weight relative to product weight.
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What resin codes 1–7 and paper codes 20–22 mean.
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Weight of a ream or stack of sheets from size and gsm.
Open tool →Unit price calculator
Price per unit, per 100 and per 1,000.
Open tool →Quantity break comparison calculator
Compare unit prices across up to five quantity tiers.
Open tool →Setup cost per unit calculator
Effective unit cost including one-time setup, plates or dies.
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How many units to order to cover the months ahead.
Open tool →Reorder point calculator
Stock level at which to reorder packaging.
Open tool →Safety stock calculator
Buffer stock for uneven demand at a chosen service level.
Open tool →Economic order quantity (EOQ) calculator
Order size that balances ordering and holding costs.
Open tool →Packaging storage space calculator
Pallets, floor positions and area to store packaging stock.
Open tool →Packaging cost as % of price calculator
Packaging cost as a share of selling price and product cost.
Open tool →Packaging delivery date planner
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Open tool →Container fill weight calculator
Fill volume and weight for a container and fill level.
Open tool →Dimensional weight calculator
Compare dimensional and actual shipping weight.
Open tool →Shipping calculator browser extension
Read installation instructions for the downloadable browser tool.
Open tool →AI connections and project support
Calculators provide planning estimates. Confirm specifications and pricing with our team.
Get a custom packaging quote →Selected delivery market: United States
Planning delivery to one of these American destinations?
New York, Los Angeles, Chicago, Houston, Miami
Add the delivery city and ZIP code to your brief. Freight, duties and delivery availability are confirmed in the quote.